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Self-Disinfecting Touch Panels Using Cold Plasma An Innovation for User Safety

Revolutionary technology combines capacitive touch functionality with cold plasma disinfection, creating surfaces that automatically eliminate pathogens without chemicals or manual intervention.

The COVID-19 pandemic has reshaped how we perceive the safety of contact with everyday devices. ATMs, intercoms, access keypads — all these elements of urban and building infrastructure, though essential, pose a potential risk of spreading microorganisms. Against this backdrop emerged the project "Elimination of Hazard Sources. Safety of Touch Panels and Keyboards", aimed at developing a solution that eliminates the need for manual disinfection.

Revolutionary Cold Plasma Technology

At the heart of the project lies a novel technology: self-disinfecting surfaces activated by cold plasma. This innovation integrates two seemingly conflicting functions — capacitive touch keyboard functionality and a dielectric barrier discharge (DBD) plasma generator. The user interacts with the panel as they would with any standard touch interface; however, once the interaction ends, an automatic disinfection cycle is initiated.

How It Works

During the disinfection process, a layer of atmospheric cold plasma forms on the surface, generating reactive oxygen and nitrogen species that effectively destroy bacteria, viruses, and fungal spores — without leaving chemical residues or damaging the surface.

Technical Implementation and Design

The design employs a multilayer metal-ceramic composite (LTCC), enabling the generation of an electric field of several tens of kV/cm, without the risk of electrical breakdown or shock. A key challenge was to develop an electrode and dielectric system capable of operating in both touch and plasma modes.

For this purpose, a programmable high-voltage power supply with leakage and breakdown detection was designed, which cuts off voltage within fractions of a second in case of anomalies — ensuring full user safety.

Key Technical Features

  • Electric Field Strength: Several tens of kV/cm
  • Safety Response Time: Fractions of a second
  • Material: Multilayer metal-ceramic composite (LTCC)
  • Dual Functionality: Touch sensing + plasma generation

Rigorous Testing and Validation

The project team conducted extensive laboratory tests, including:

Puncture Resistance Testing

Up to 150% of Umax to ensure durability

Current Leakage Analysis

Under simulated grounding failure conditions

Microscopic Crater Analysis

After controlled dielectric damage

Environmental Testing

Variable weather conditions and vandalism resistance

These rigorous tests were crucial in verifying whether the design could withstand mechanical damage, variable weather conditions, and acts of vandalism typical in public environments.

Universal Design and Accessibility

Simultaneously, work was carried out to ensure universal design principles aligned with the United Nations Convention on the Rights of Persons with Disabilities. The developed panel accommodates users who are blind or hard of hearing, featuring:

Enhanced Visibility

Yellow backlighting for better visibility

Tactile Markers

Raised tactile markers for navigation

Bluetooth Integration

Interface for integration with assistive apps

Automatic Door Opening

Function for people with mobility impairments

Advanced Electronics and Control Systems

From an electronics perspective, the challenge lay in integrating traditional transistor driver functionality of the HV converter with low-level operational monitoring — including leakage current measurement, breakdown detection, and dynamic power shutoff.

Control Software Implementation

The control software, written in assembly for the HCS08 microcontroller, enables:

  • Smooth voltage ramp control
  • Real-time execution of safety algorithms
  • Dynamic power management
  • Fault detection and response

Patent Protection and Innovation

This solution has been submitted for patent protection. Its innovation stems not only from using plasma for disinfection but especially from integrating this function with a conventional touch interface within a single electrode structure.

Technology Comparison

Method Cost Safety Integration Maintenance
Cold Plasma Low High Excellent Minimal
UV-C Systems High Limited Difficult Regular
Chemical Disinfection Medium Moderate Poor Constant

Previous disinfection methods, such as UV-C systems, are expensive, difficult to miniaturize, and come with significant safety and material degradation limitations. In contrast, cold plasma is safe for users, energy-efficient, and fully integrable with existing systems.

Commercial Implementation and Applications

It is worth noting that the project was implemented under the "Fast Track" program of the National Centre for Research and Development and was designed from the outset for practical implementation — both as an OEM solution for manufacturers of public-use equipment and as an upgrade component for existing infrastructure.

CODI Linea Azzurro

First commercial application integration

Ticket Machines

Public transportation and event venues

Payment Terminals

Retail and banking environments

Elevator Controls

High-traffic building infrastructure

Medical Equipment

Healthcare facility interfaces

Access Control

Security and building management systems

The Future of Contact Safety

In a world that has learned the importance of contact hygiene, this technology could become a new standard in user safety. All of it — achieved through physics, and without a single drop of disinfectant liquid.

Key Benefits

🦠 Eliminates 99.9% of pathogens
Energy-efficient operation
🔧 Easy integration with existing systems
Universal accessibility design
🌱 Chemical-free disinfection
🛡️ Automatic safety systems

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